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Case Study - Effluent Tank Control System
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This contract was placed with us through NSG Environmental for a nuclear waste repository site.
The scope was to provide the following: -
The challenges and our solutions:
We identified a number of non-compliances against Engineering Standard ES_1_2322_1 Issue 2 and ES_1_7273_1 Issue 2. We raised these and our solutions to ensure that the end control panel was compliant.
The parts we were most pleased with:
The documents produced by our CE&I department were completed and accepted by both our client and the end client prior to the FAT testing. This included: -
The FAT Testing was carried out at our facility in Cleator Moor with both NSG environmental and the end client in attendance. The tests included a 100% dead test and 100% live of each panel, as well as a functional test. We were able to demonstrate a full end to end test proving the functionality met the site requirements and enabled instrumentation parameters to be set-up.
The scope was to provide the following: -
- Review, revise both electrical and mechanical drawings and prepare panel layout drawings
- Supply and manufacture effluent tank control panel as per issued drawings to CQR 03
- Commissioning test documentation
- Detailed design of tank level indication panel
- Supply and manufacture tank level indication panel to CQR 03
- To supply field instrumentation from endress & hauser as per issued the end clients equipment datasheets
- Supply equipment for functional test
- Factory Acceptance Testing (FAT) with NSG environmental and then end client in attendance at our facility.
- Provide supporting documentation including Quality Plan, Certificates of Conformity for components, LTQR File and CE Marking
- The Control Panel shall be CE marked in accordance with relevant EU directives.
The challenges and our solutions:
We identified a number of non-compliances against Engineering Standard ES_1_2322_1 Issue 2 and ES_1_7273_1 Issue 2. We raised these and our solutions to ensure that the end control panel was compliant.
The parts we were most pleased with:
The documents produced by our CE&I department were completed and accepted by both our client and the end client prior to the FAT testing. This included: -
- Works test documents (internal document)
- Dead Works FAT Test documents
- Live Works FAT Test documents
- Functional test documents
- CE Marking
The FAT Testing was carried out at our facility in Cleator Moor with both NSG environmental and the end client in attendance. The tests included a 100% dead test and 100% live of each panel, as well as a functional test. We were able to demonstrate a full end to end test proving the functionality met the site requirements and enabled instrumentation parameters to be set-up.
